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HSS2.5x2.5x1/4 — Dimensions, Weight & Section Properties

Hollow structural section per ASTM A500 / AISC Steel Construction Manual

HSS2.5x2.5x1/4 is an American hollow structural section (HSS) 2.5×2.5 inches (63.5×63.5 mm) with a nominal 0.25 in wall, weighing 7.11 pounds per foot (10.6 kg/m). Section properties below are the AISC published values, computed with the A500 design wall thickness of 0.93×nominal — with metric equivalents alongside.

Typical uses: columns, braces, truss members, equipment frames, and architectural steel — closed sections excel in compression and torsion and take paint beautifully. For a quick stiffness check, see the deflection example below or open the beam calculator with your own span and load.

HSS2.5x2.5x1/4: cross-section drawn to scale from the AISC dimensions (2.5 × 2.5 × 0.25 in)h 2.5b 2.5t 0.3 · r 0.5 in
HSS2.5x2.5x1/4: cross-section drawn to scale from the AISC dimensions (2.5 × 2.5 × 0.25 in)

Dimensions

Height h2.5 in (63.5 mm)
Width b2.5 in (63.5 mm)
Nominal wall t0.25 in (6.4 mm)
Design wall (0.93t)0.233 in (5.9 mm)

Weight & Cross-Section

Weight per foot7.11 lb/ft (10.6 kg/m)
20 ft bar142 lb
40 ft bar284 lb
Area A1.97 in² (12.7 cm²)

Section Properties (strong / weak axis)

Moment of inertia Ix1.63 in⁴ (68 cm⁴)
Section modulus Sx1.3 in³ (21 cm³)
Radius of gyration rx0.91 in
Moment of inertia Iy1.63 in⁴ (68 cm⁴)
Section modulus Sy1.3 in³ (21 cm³)
Radius of gyration ry0.91 in

Compared with the neighbouring sizes

Shapeh × b (in)lb/ftIx (in⁴)Sx (in³)Δ weightΔ Ix
HSS2.5x2.5x1/4 (this page)2.5 × 2.57.111.631.3——

Deflection example

A simply supported HSS2.5x2.5x1/4 spanning 4 ft with a 10 kip point load at midspan deflects 0.49 in (E = 29,000 ksi, Ix = 1.63 in⁴). The L/360 serviceability limit for this span is 0.13 in — the shape does NOT pass this quick check.

Calculate with your own span and load →

Frequently asked questions

How much does a HSS2.5x2.5x1/4 tube weigh?

HSS2.5x2.5x1/4 weighs 7.11 pounds per foot (10.6 kg/m). A 20 ft bar weighs 142 lb and a 40 ft bar 284 lb.

What are the dimensions of a HSS2.5x2.5x1/4?

HSS2.5x2.5x1/4 is 2.5×2.5 in (63.5×63.5 mm) outside, with a nominal wall of 0.25 in. Note that A500 tolerances put the design wall at 0.93×nominal (0.233 in) — the section properties listed already account for this.

What are the dimensions of a HSS2.5x2.5x1/4 in mm?

HSS2.5x2.5x1/4 is 63.5×63.5 mm outside with a nominal wall of 6.4 mm. In metric section properties: Ix = 68 cm⁴, Sx = 21 cm³.

How much does a HSS2.5x2.5x1/4 weigh in kg?

10.6 kg per meter. A 6 m bar weighs 63 kg and a 12 m bar 127 kg — handy when ordering US shapes from metric suppliers.

What is the moment of inertia of a HSS2.5x2.5x1/4?

About the strong axis, Ix = 1.63 in⁴ (68 cm⁴) with section modulus Sx = 1.3 in³. About the weak axis, Iy = 1.63 in⁴ and Sy = 1.3 in³. Use the beam deflection calculator to turn these into deflection and stress for your span and load.

Values are entered from the governing standard’s published tables and cross-checked programmatically against its mass and section formulas before publication. Spotted an error? Write to advertising@metalabout.net — verified corrections ship within days. About